GlobeCore develops and manufactures inline continuous USB biodiesel blending systems, designed for compounding of fuels and any other liquid ingredients, including bioethanol and liquids of vegetable origin.
 
These biodiesel blending systems come in several types, can be designed stationary or mobile (installed on trailers, in vans or on railroad flatbed cars etc). The client specifies the type ingredients and the final product for customization of the unit. The blending units be used to produce any fuel blens: summer diesel, winter diesel, arctic diesel, Euro-4 high-octane gasoline, Euro-5 fuel etc.
The main purpose of these systems is intensification of dispersion, homogenization and emulsification and blending of seemingly immiscible liquids and suspensions. The final product is a steady mix, which remains stable for a long time.
 
Hydrodynamic continuous mixers:
This type of equipment includes compounders, cavitators, blenders, dispersers, homogenizers etc.
We develop and manufacture custom equipment of this types, tailored to the individual needs of the client, with attention to the finest details of the process, and supplied to the client directly from the manufacturer.
Our USB blending systems are delivered worldwide and are operated today in more than 53 countries, where hundreds of facilities operate GlobeCore blending units. The units work in any climatic zones and climatic conditions from -65 to +55 degrees Celsius.
Our compounding systems come with the capacity of 5 to 600 t/hour and the possibility of compounding 2 to 7 components in any proportion with the possibility to fine tune the ratios.
 
Each unit is developed and manufactured for the specific client, according to the requirements of the customer; the equipment is integrated into existing processes, or can be used as part of entirely new process facilities.
 
Our  compounding units are used for:
Blended fuel production
Gasoline blending
Blending of diesel + biodiesel
Blending of gasoline + bioethanol
Winter diesel fuel production
Arctic diesel fuel production
Increased efficiency of hydrodesulphurization by pre-processing of distillates for the production of modern environmentally friendly fuels
Detergent production
Shampoo production
Lubricant cooling liquid production, made by mixing the base liquid additives.
 
The USB units are operated by many heating facilities successfully, as illustrated by the results of commissioning and operational tests of boilers of varying capacity, which use heavy heating oil and water-oil emulsion for fuel, with water content 8-20% (boilers tested in similar operating modes):
Parameter changes when burning fuel-water emulsion fuel Savings of heating oil depend on combustion equipment (boilers, burners) and original fuel oil parameters. Saving range is 8 to 20%. The amount of emissions to the atmosphere drops by 70-75%, soot emissions decrease significantly Bottom water disposal is not required, bottom water is distributed uniformly in the fuel oil. Boiler reliability improves, since loss of flame due caused by water in the fuel is eliminated entirely. Uniformity of combustion is improved. The amount of solid deposits on the walls of the boiler and gas ducts is reduced.
 
Parameter
Changes when burning fuel-water emulsion fuel
Straight heating oil consumption
Savings of heating oil depend on combustion equipment (boilers, burners) and original fuel oil parameters. Saving range is 8 to 20%.
Atmospheric emissions
The amount of emissions to the atmosphere drops by 70-75%, soot emissions decrease significantly
Bottom water disposal
Not required, bottom water is distributed uniformly in the fuel oil.
Boiler reliability
Reliability improves, since loss of flame due caused by water in the fuel is eliminated entirely. Uniformity of combustion is improved.
Boiler wear
The amount of solid deposits on the walls of the boiler and gas ducts is reduced.